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Managing Inventory in Xero: Stock Control Tips

Written by Santiago Poli on Jan 19, 2024

Keeping track of inventory is a constant challenge for small businesses. Mismanaging stock levels leads to lost sales and profits.

Luckily, Xero provides inventory management tools to gain control. By following key techniques, you can effectively track stock, avoid shortages and write-offs, and make data-driven decisions.

In this guide, you’ll learn Xero’s inventory methods, how to set up tracking, leverage dashboards, integrate other systems, follow best practices around reorder points and stocktakes, and tackle common issues like shrinkage.

Introduction to Effective Stock Control Techniques in Xero

Inventory management is a critical component of running a successful business. Effectively tracking stock levels allows companies to meet customer demand, minimize costs, and make data-driven decisions. However, many businesses struggle with manual inventory tracking processes that are time-consuming and prone to human error.

Xero offers robust inventory management features and integrations that can help streamline stock control. Key benefits include:

  • Real-time visibility into stock levels and inventory value
  • Automatic updates when goods are received or sold
  • Tools to simplify inventory counts and adjustments
  • Customizable inventory reports and business performance dashboards
  • Seamless integration with POS systems and other software

By leveraging Xero's inventory tools and best practices around organization, standardization, and automation, businesses can gain the insights needed to optimize stock levels. This helps avoid costly stockouts or overstock situations.

With a strong inventory management strategy powered by Xero, companies can boost efficiency, minimize waste, and make smarter decisions. The result is improved cash flow, profitability, and customer satisfaction over the long run.

What is the most effective method for controlling inventory?

Inventory control is crucial for businesses to efficiently manage their stock levels and costs. Here are 5 of the most effective inventory control methods to implement:

ABC Analysis

Categorize inventory items based on importance and cost. "A" items are very valuable and represent a large percentage of annual dollar usage. Closely monitor these. "B" items are less important. "C" items are less valuable and can be monitored less frequently.

Just-In-Time (JIT) Inventory

With JIT, inventory orders are placed right before stock runs out. This reduces storage needs and limits excess inventory. However, supply chains must be reliable.

Inventory Management Software

Software provides real-time visibility and automates processes like reorder points. This improves accuracy and saves significant time. Integrations with POS systems are also useful.

Reorder Points and Safety Stock

Set optimal reorder points and safety stock levels based on each item's demand variability and lead time. This ensures adequate stock is on-hand to prevent shortages.

Audits and Cycle Counts

Perform regular inventory audits and cycle counts to correct errors and account for shrinkage. This improves data accuracy for purchasing and production planning.

How do you maintain inventory in Xero?

Maintaining accurate inventory records in Xero requires a few key steps:

Set up inventory items and a chart of accounts

First, you need to set up inventory items for all your products and assign them to an inventory asset account in your chart of accounts. This allows Xero to track the quantity and value of each item.

Record inventory purchases

As you purchase inventory, record the transaction in Xero as a bill or purchase order linked to the item. This updates the on-hand quantity.

Record inventory sales

Similarly, when products sell, record the transaction in Xero linked to the inventory item. This reduces the on-hand quantity and moves the cost from inventory to cost of goods sold.

Make inventory adjustments

If there are any discrepancies between the system quantity and your actual stock counts, make adjusting entries in Xero to sync them.

Review inventory valuation reports

Finally, run inventory valuation reports periodically to analyze the value of inventory and the cost of goods sold. This helps spot discrepancies and informs purchasing decisions.

Following this basic workflow allows Xero to fully track inventory transactions, quantities, and valuation over time. Leveraging inventory management apps can further automate parts of the process.

What is the technique of effective inventory management?

Just-in-time (JIT) inventory management is a technique that aims to improve business efficiency by receiving inventory on an as-needed basis. This helps companies avoid overstocking and carrying excessive inventory costs.

Some key aspects of effective JIT inventory management include:

  • Careful forecasting of demand to predict inventory needs accurately
  • Streamlined processes for ordering and receiving new inventory
  • Close relationships with suppliers to ensure quick delivery times
  • Lean manufacturing techniques to reduce waste
  • Tracking key metrics like inventory turnover rate to measure performance

By focusing on demand-driven inventory and efficient processes, JIT techniques enable companies to reduce excess inventory. This frees up cash flow while still meeting customer needs.

To implement JIT inventory management with Xero, businesses can use connected apps to track stock levels in real-time. This data can then inform lean supply chain processes. Key measures to watch include the inventory turnover rate and days on hand ratio.

Overall, effective inventory control with JIT delivers cost savings alongside responsive customer service. The focus is on ordering the right amount of stock at the right time to align with demand. By eliminating waste in inventory and processes, operating efficiency improves.

What inventory method does Xero use?

Xero uses the periodic inventory method for tracking inventory. This means that inventory quantities and values are only updated periodically, typically at the end of each month or financial year.

With the periodic method in Xero, inventory purchases made during the period are expensed directly to the profit and loss statement. No inventory asset account is updated at the time of purchase. Then, at the end of the reporting period, an adjusting entry is made to update the inventory asset account to the actual physical count or value. This adjusting entry is made through an inventory adjustment in Xero.

The periodic inventory method is well-suited for small businesses that do not manufacture goods or have very little inventory. It reduces the effort needed for continual tracking of inventory. However, it also means you do not have an up-to-date view of inventory value during the period. Careful counts must be made at the end of each reporting period.

So in summary, key things to know about inventory methods in Xero:

  • Uses periodic inventory method
  • Inventory purchases directly expensed during the period
  • Inventory levels and values only updated with adjusting entries at month or year end
  • Suited for businesses with smaller inventory needs
  • Provides less visibility into up-to-date inventory values during the period

Using inventory adjustments and counts at regular intervals, the periodic method in Xero provides a straightforward way for small businesses to track inventory while reducing ongoing administrative work.

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Setting Up Xero Inventory Management

Inventory management is a critical part of running an efficient business. Xero offers robust tools to track inventory and value stock using different methods like FIFO, LIFO, and AVCO.

Creating Inventory Items in Xero

To start tracking inventory in Xero:

  1. Navigate to the Contacts menu and select Products and Services.
  2. Click Add a product or service.
  3. Enter details like product name, description, sales price, cost price and more. Make sure to choose an Inventory Asset account.
  4. Click Save to create the inventory item in Xero.

Repeat this process to add all inventory items you need to track.

Choosing Your Xero Inventory Valuation Method

Xero supports these inventory valuation methods:

  • FIFO: First In, First Out. Older stock is valued at older costs.
  • LIFO: Last In, First Out. Newer stock is valued at newer costs.
  • AVCO: Average Cost method. Stock is valued at the average cost across purchases.

To configure inventory valuation:

  1. Go to Settings > General Settings.
  2. Under Inventory, choose a default valuation method.
  3. Click Save.

Choose a method that best fits your business needs and accounting practices. FIFO is the most common.

How to Record Inventory Purchases in Xero

When buying new inventory:

  • Create a bill in Xero for the vendor invoice.
  • Enter the inventory items and quantities purchased.
  • When you receive stock, the inventory levels will update automatically.

You can also use purchase orders to track orders before receiving a vendor bill.

Understanding Untracked Inventory in Xero

Untracked inventory refers to stock that is not linked to a specific inventory item in Xero. For example, office supplies or miscellaneous materials.

To record untracked inventory purchases:

  1. Create a bill for the vendor invoice.
  2. Select the expense account it should map to, like Office Supplies.
  3. Enter the total amount spent.

This will update the expense account without affecting inventory. Use this method for anything not tied to a specific inventory item.

Accurately tracking all inventory purchases and sales is crucial for understanding the true value of stock on hand. Xero makes it easy to gain inventory insights.

Inventory Tracking and Business Performance Dashboards

Xero provides robust inventory tracking features and real-time visibility into stock levels and transactions. The built-in inventory dashboard and reports empower businesses to closely monitor metrics like turnover rates, identify fast/slow-moving items, and make data-driven decisions.

Utilizing Xero's Inventory Dashboard

Xero's inventory dashboard displays key metrics like stock on hand, sales/purchases trends, and turnover rate. Preset reports provide further analysis into inventory activity:

  • Stock on Hand report shows quantity and value of inventory items. Filter by location or product.
  • Inventory Purchases tracks amount spent and received over custom date ranges.
  • Inventory Sales monitors product performance by sales volume and revenue.

Review regularly to identify fast/slow-moving stock, seasonal patterns, and optimize purchasing.

Setting Up Inventory Alerts in Xero

Configure automated alerts to notify for:

  • Low stock levels
  • High inventory turnover
  • Inventory transactions

Proactive notifications enable timely decisions to prevent stockouts or excess inventory buildup.

To set up:

  1. Navigate to Settings > Alerts
  2. Click "Add an alert"
  3. Select Inventory as alert type
  4. Choose trigger metric and condition
  5. Set notification frequency and channel

Analyzing Inventory Data for Strategic Decisions

Use Xero's reporting to uncover inventory insights for smarter planning:

  • Inventory valuation report - Assess inventory value using FIFO, AVCO, or custom methods
  • Inventory margin analysis - Calculate margins by item/category
  • Inventory turnover - Evaluate sell-through rates and capital efficiency
  • Sales by item/location - Determine best-selling products

Analyze trends, adjust stock levels, identify issues, and make pricing, purchasing, and operations decisions to boost efficiency.

With real-time tracking, performance monitoring, and data-analysis tools, Xero empowers informed inventory and supply chain decisions for improved working capital and bottom line results.

Enhancing Xero with Inventory Management Apps

Inventory management is a critical component of operating a successful business. As an accounting platform, Xero provides robust tools for tracking inventory quantities and values. However, businesses with more complex operations often require extended functionality beyond what Xero offers out of the box.

Fortunately, Xero offers an App Store with various add-ons to enhance inventory management capabilities. Popular apps can enable advanced features like barcode scanning, inventory forecasts, multiple location tracking, and more.

Discovering Xero Inventory Management Apps

The Xero App Store contains a dedicated Inventory Management section, making it easy to browse relevant apps. When evaluating options, key aspects to consider include:

  • Integration - Seamlessly connect inventory data between apps and Xero for consolidated reporting.
  • Barcode scanning - Speed up product counts by scanning barcodes instead of manual data entry.
  • Reorder points - Automatically generate purchase orders when stock reaches predefined thresholds.
  • Multi-location - Manage and track inventory quantities separately for multiple warehouses or retail stores.

Leading app choices include TradeGecko and Unleashed. Check customer reviews and free trial options to assess fit.

Integrating POS Systems with Xero Inventory

Point of Sale (POS) systems provide retailers and hospitality businesses with checkout registers to facilitate consumer transactions. Leading POS system integrations with Xero include:

  • Lightspeed - Offers multi-store inventory tracking with direct Xero synchronisation.
  • Shopify - Manages both online and retail store sales with inventory updates.
  • Square - Mobile POS with streamlined Xero connectivity for payments and stock counts.

With real-time synchronisation, inventory levels automatically update after each POS sale without manual intervention. This ensures high accuracy of on-hand quantities.

Leveraging Xero Inventory Plus for Advanced Needs

For additional inventory management features, Xero offers an Inventory Plus subscription. Key highlights include:

  • Serial number tracking
  • Batch tracking
  • Multiple location management
  • Bill of Materials (BOM) assembly
  • Pick/pack fulfillment

These expanded capabilities suit manufacturers, wholesalers, distributors, and other businesses with more complex inventory requirements.

While apps can extend Xero's inventory management in focused ways, Inventory Plus tackles an extensive range of complex use cases under one integrated system. Evaluate your inventory processes to determine if advanced Inventory Plus tools are right for your needs.

Best Practices for Inventory Control in Xero

Managing inventory efficiently is critical for business operations and profitability. Here are some best practices for inventory control using Xero:

Determining Optimal Reorder Points in Xero

  • Calculate average lead time for receiving inventory and set minimum stock levels accordingly to prevent stockouts
  • Factor in sales volatility - higher variability means keeping more safety stock
  • Use historical sales data to forecast future demand
  • Set dynamic reorder points that account for fluctuations in demand
  • Automate reorder alerts in Xero when stock hits minimum threshold

Implementing FIFO in Xero for Inventory Flow

  • Enable FIFO (First In, First Out) inventory costing in Xero
  • Newest purchases are added to inventory, oldest are withdrawn first
  • Reduces chance of obsolete items accumulating in stock
  • Matches cost of sales to most recent purchase costs for accuracy

Regular Stocktakes and Inventory Adjustments in Xero

  • Perform full physical inventory count regularly, at least once a year
  • Make an inventory adjustment in Xero after each stocktake
  • Helps identify shrinkage, waste, theft, recording issues
  • Keeps inventory reporting accurate in Xero system

Following structured procedures for managing inventory will optimize stock levels, minimize carrying costs from excess inventory, prevent stockouts from inadequate inventory, and ensure the accuracy of inventory reporting in Xero.

Tackling Common Inventory Accounting Challenges in Xero

Managing inventory can be tricky, especially when using accounting software like Xero. Here are some of the most common inventory accounting challenges businesses face, and how to tackle them in Xero:

Managing Inventory Shrinkage in Xero

Inventory shrinkage refers to losses from theft, spoilage, or accounting errors. To minimize shrinkage:

  • Perform regular cycle counts and inventory audits in Xero to catch errors early
  • Use a barcode scanner or POS system to accurately track stock levels
  • Enable employee access controls in Xero to monitor transactions
  • Set up automatic reorder points and alerts in Xero to prevent stockouts

Preventing Double-Counting with Xero Inventory Controls

To avoid accidentally double-counting inventory:

  • Ensure only one user can receive inventory at a time in Xero
  • Set up separate inventory asset accounts per location
  • Use unique SKUs to distinguish identical inventory items
  • Compare inventory account totals to physical counts

Writing Off Obsolete Stock in Xero

To remove expired or obsolete stock from Xero:

  • Create a separate inventory write-off account
  • Record write-offs using the inventory adjustment function
  • Select specific items and quantities to remove
  • Provide details like expiration dates in the write-off description
  • Run inventory valuation reports to verify the adjustments

Proper inventory accounting controls and procedures in Xero can help businesses tackle common challenges like shrinkage, double-counting, and expirations. Accurate tracking leads to better stock visibility and purchasing decisions.

Conclusion: Mastering Inventory Management in Xero

Inventory management is a critical component of running an efficient business. As summarized in this guide, Xero provides powerful features to track inventory, prevent stockouts, and optimize cash flow.

Here are the key takeaways:

  • Use Xero's inventory management tools like Inventory Asset to closely monitor stock levels in real-time. Set up reorder notifications to avoid running out of key products.

  • Adjust inventory accurately in Xero by creating Goods Receipts and Spend Money transactions. This ensures your books reflect exactly what is physically in stock.

  • Implement "first in, first out" inventory valuation to better match costs to revenue, calculate margins, and determine tax obligations.

  • Connect a POS system to Xero for automated syncing when products are sold. This saves significant time on manual data entry.

  • Use reporting features like the business performance dashboard to identify fast/slow-moving items and optimize purchasing decisions.

Effectively managing inventory has a direct impact on sales, cash flow, and overall business performance. By leveraging Xero's capabilities covered here, companies can streamline operations, reduce costs, and make data-driven decisions.

We encourage you to explore Xero's suite of inventory management tools further to maximize efficiency for your business. The Xero App Store also offers extended solutions like Inventory Plus. Contact our team if you need any assistance getting set up.

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